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STAFF R&D
ENGINEER

LOCATION

Chicago, Illinois

EMPLOYMENT TYPE

Full-time (on-site lab and pilot-line presence)

What You'll Do

Staff R&D Engineer

Classification: Salary exempt


Reports to: Principal Technology Development Engineer

 

About Air Energy, Inc.

Air Energy is an energy storage platform company developing solid-state lithium-air batteries to deliver transformational improvements in energy density, safety, and mission capability for aerial and autonomous platforms and back-up AI power resilience systems.
We were founded on a simple conviction: the limits of electric flight, autonomy, and resilient power aren't set by physics — they're set by batteries. Lithium-ion technology is nearing its ceiling, and incremental gains can no longer unlock the step-change performance required for long-range drones, electric aviation, and mission-critical power systems operating far from the grid. Air Energy exists to break through that ceiling.

 

Born from a breakthrough in solid-state lithium-air science, we're pioneering a new class of batteries designed to deliver nearly 4x the energy density of today's best lithium-ion cells, while improving safety, sustainability, and system-level resilience. By eliminating the need to carry oxygen internally, our architecture dramatically reduces inactive mass — enabling lighter platforms, longer endurance, and entirely new mission profiles. This is a platform shift: it will unlock capabilities such as multi-day autonomous maritime surveillance, long-range cargo drones, persistent aerial communications, electric regional aviation, and resilient backup power for critical infrastructure and AI data centers.

 

We are execution-driven, moving from validated science to real-world cells, pilot manufacturing, and full-system integration in partnership with government and commercial leaders. Air Energy is a Public Benefit Corporation because our mission goes beyond performance metrics and financial returns — we're building foundational energy technology to catalyze energy resilience and independence at scale. For more information, visit airenergy.io.

 

Purpose of the Role

The Staff R&D Engineer is a senior technical leader on Air Energy's cell-development team, setting research direction for one of our core workstreams—lithium metal anode, solid-state electrolyte, or metal-air cathode—and driving it from mechanism-level understanding through full-cell integration. Beyond hands-on development, you'll shape the experimental roadmap, mentor R&D engineers, and serve as a technical anchor across workstreams as we scale the chemistry.

 

Core Responsibilities

  • Set and own the technical roadmap for a core cell-chemistry workstream (anode, solid electrolyte, or cathode), from hypothesis through full-cell validation

  • Design, build, and test electrochemical cells (coin, pouch, or custom air-breathing formats) and lead interpretation of results to connect data to mechanism

  • Lead root-cause investigation and rapid iteration on materials, formulations, and interfaces, in partnership with failure analysis

  • Drive cross-workstream integration decisions on full-cell design, and partner with process and prototyping engineering on manufacturability

  • Mentor and provide technical direction to R&D engineers; review experimental design and data quality across the team

  • Author and strengthen the team's growing IP portfolio through invention disclosures and patent filings

  • Represent R&D in technical and design reviews with a PhD-heavy team and cross-functional stakeholders

  • Handle lithium metal and other air/moisture-sensitive materials safely in glovebox and dry-room environments, and set handling best practices for the team

  • Support qualification of new cell materials through benchmarking and characterization

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Note: This position supports U.S. Government–funded research programs. Applicants must be U.S. persons (U.S. citizens or nationals, lawful permanent residents, or protected individuals under 8 U.S.C. 1324b(a)(3)) or be eligible for any required U.S. Government authorization before starting work.

 

Key Deliverables/Outcomes

​Success in this role will be measured by:

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  • A defined technical roadmap for your workstream that delivers measurable progress toward full-cell validation milestones

  • Cell build-and-test programs executed with results that clearly connect data to mechanism, informing next-generation formulation decisions

  • Root-cause investigations closed with corrective direction that measurably improves target cell metrics (e.g., cycle life, Coulombic efficiency, interfacial resistance, ionic conductivity, or ORR/OER performance)

  • Cross-workstream integration decisions made and documented, with manufacturability considerations incorporated in partnership with process/prototyping engineering

  • R&D engineers mentored effectively, with improved experimental design rigor and data quality across the team

  • Invention disclosures and patent filings authored, strengthening the team's IP portfolio

  • Credible representation of R&D findings in technical and design reviews with PhD-heavy and cross-functional stakeholders

  • Zero safety incidents; safe-handling best practices for reactive, air/moisture-sensitive materials established and adopted by the team


Compensation

The target base salary range for this position is $130,000–$150,000, with placement within the range based on experience, qualifications, and level at hire. Compensation may also include equity participation and performance-based incentives, in addition to the benefits summarized below.

Who You are

Required Qualifications

  • Master’s degree in a relevant field

  • 5+ years of industry experience in battery R&D or a closely related electrochemical field, including demonstrated technical leadership

  • Deep, direct expertise in at least one of: lithium metal anodes, solid-state/solid electrolyte materials, or metal-air (e.g., Li-air, Li-O2, Zn-air) or fuel-cell cathodes

  • Proven track record designing, executing, and interpreting electrochemical test programs (galvanostatic cycling, rate capability, EIS, critical current density)

  • Hands-on experience assembling and testing electrochemical cells (coin, pouch, or similar)

  • Comfortable handling reactive, air/moisture-sensitive materials in an inert-atmosphere glovebox


Preferred Qualifications

  • PhD in a relevant field

  • Named inventor on battery-related patents

  • Prior staff- or lead-level experience within a solid-state or lithium metal battery program

  • Hands-on experience with the following: SEM/EDS, XRD, XPS, Raman, FTIR, BET

 

Core Competencies and Attributes 

  • Technical leadership—sets research direction and elevates the work of the team

  • Deep electrochemical intuition connecting experimental data to mechanism

  • Creative, hypothesis-driven experimentalist comfortable with first-of-a-kind chemistries

  • Rigorous documentation and IP instincts

  • Collaborative across anode, solid-electrolyte, and cathode workstreams toward full-cell integration

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Physical Requirements

  • The physical demands described here are representative of those an employee must meet to successfully perform the essential functions of this role. Reasonable accommodations may be made to enable individuals with disabilities to perform these functions.

  • Regularly required to stand and walk between inspection stations, lab benches, and pilot-line areas

  • Regularly required to use hands and fingers with precision (manual dexterity) to operate measurement, calibration, and inspection equipment

  • Close visual acuity for inspecting incoming materials, in-process components, and finished cells for defects, and for reading test/measurement instrumentation

  • Ability to work around controlled-atmosphere lab and production environments for portions of the workday, including wearing required personal protective equipment (PPE) such as gloves, safety glasses, and lab coats

  • Occasionally required to lift and/or move up to 25 lbs (e.g., sample lots, equipment, documentation binders)

Benefits

Air Energy offers a comprehensive benefits package, including:

  • Medical coverage through UnitedHealthcare (Choice Plus PPO), with Air Energy contributing toward the premium cost; includes no-cost preventive care and no-cost telemedicine (virtual) visits

  • Company paid dental, vision through MetLife (PDP Plus dental and VSP Choice vision networks), basic life and AD&D insurance, and short-term and long-term disability coverage for income protection

  • 401(k) retirement plan with company match

  • Voluntary supplemental insurance options, including accident, critical illness coverage and voluntary life/AD&D

Equal Opportunity Employer

Air Energy is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or any other characteristic protected by applicable federal, state, or local law.

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